do you know which company makes custom windshield?if you can borrow a windsheild to copy, I would charge 1.5 hours to make the mold for you. You can do the rest in your oven at home with a vaccuum cleaner. Building one from scratch can be done, but it will be pricey. I would think there has to be a used one out there that will be the more affordable option.
lets say $100. But you have to put some effort into making a worthy template. ie. if you use corrugated cardboard, it makes my life harder as I have to get rid of the bumps which means more cost to you in the end. You can use Bondo or anything really to make the shape of the windshield. Its easier to sand a convex surface, so make your template fit up from behind into the fairing, exactly as if you were installing the real windshield.ok. i'll try do a template.
how much is the mold tho?